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5S Programs

Recognized as an industry standard, 5S is a system
to improve workplace productivity, quality and
safety and comprises of five simple steps:
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Sort
-
Set in Order
-
Shine
-
Standardise
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Sustain
Our programs provide real results within a two day period and are provided with
an optional support program to ensure progress is sustained. Many of our
programs can be used to support a "Lean" or Competitive Manufacturing Program
and may be eligible for funding.
We also provide 5S programs for the office and
administration area, warehousing, construction, mining
and repair / maintenance workshops,
Many of our programs can be used to support a
"Lean"
or
Competitive Manufacturing Program
and may be eligible for funding.
Some of the units of competency may include:
Level 2 & 3 in Competitive Manufacturing
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21502
Sustain process improvements
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21503
Manage the impact of change on own work
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21508
Apply 5S procedures in a manufacturing environment
Level 4 in Competitive Manufacturing
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21518
Ensure process improvements are sustained
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21519
Lead change in a manufacturing environment
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21522
Analyse manual handling systems
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21523
Lead 5S in a manufacturing environment
Diploma in Competitive Manufacturing
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Sort
Remove from the
workplace all items that are not needed.
- Sorting means leaving only the bare necessities
- When in doubt, throw it away or “Red Tag” it
Decide what is needed,
decide where it is needed, decide how much
you need. Use Red Tags to make decisions on items.
Set
in Order
A place for everything
and everything in its place!
Decide where things should go, label the item and the
space. Use colour coding, signage and floor markings.
Consider ergonomics/safety and frequency of use.
Shine
Remove sources of contamination and error.
A clean workplace highlights problems quickly. Often
referred to as "Sweep" this stage introduces the concept
of visual workplace - any item out of place is quickly
detected, and rectified.
Set standards for inspections, cleaning, lubrication and
other routine tasks.
An important factor in high performance teamwork is the
establishment of standards. High standards ensure that
the gains from the previous 5S activities are locked in
and do not slip over time.
The goal is to be "Tour Ready" at any time.
Sustain
Maintain the momentum,
your competitors are!
Implement continuous improvement processes to maintain
the efforts, regular assessments and Kaizen (Rapid
Improvement Events) will ensure that you continue to
improve your workplace.
Lean Manufacturing Implementation
Our Lean Manufacturing programs can be government
subsidised.
Lean Manufacturing provides your orgranisation with a
framework to simplify your processes, reducing the time
it takes to convert a customer order into a real
product. This frees up resources to add additional value
to your business, without adding additional cost.
The process is based on five concepts
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Identifying value adding activities
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Improving work flows
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Reducing non-value adding activities
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Matching resources with demand
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Continuous improvement - the pursuit of perfection
Make your business more profitable by applying these
concepts today.
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